Harrington Hoists Chainsaw Sharpener TCR Manual do Utilizador

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Owner’s Manual
AIR
POWERED
CHAIN HOIST
TCR SERIES
MODEL TCR
10 Ton and 25 Ton Capacity
Code, Lot and Serial Number
EFFECTIVE: May 1, 2006
WARNING
This equipment should not be installed, operated o
r
maintained by any person who has not read and understood
all the contents of this manual. Failure to read and compl
y
with the contents of this manual can result in serious bodil
y
in
j
ur
y
or death, and/or
p
ro
p
ert
y
dama
g
e.
EFFECTIVE: May 1, 2006
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Resumo do Conteúdo

Página 1 - TCR SERIES

Owner’s Manual AIR POWERED CHAIN HOIST TCR SERIES MODEL TCR 10 Ton and 25 Ton Capacity Code, Lot and Serial Number EFFECTIVE: Ma

Página 2 - Table of Contents

10 Table 2-4 Top and Bottom Hook Dimension* Units = inch Product Code a b c d e f g h TCR10000C/P2 2.8 2.4 2.4 2.2 2.4 2.6 1.6 7.1 TCR25000

Página 3

11 Figure 2-2 Hoist Part Identification Diagrams – 25 Ton TCR25000P2 and TCR25000C2

Página 4 - 1.1 Terms and Summary

12 3.0 Preoperational Procedures 3.1 Air Supply System Requirements 3.1.1 NOTICE Pressure and Flow - Verify that the air supply system has capac

Página 5

13 3.4.2 The filter servicing the hoist can also service other hoists and air consuming equipment. In this case, the air filter must be in sized fo

Página 6

14 3.6.2 NOTICE Piping - Pipe should be sized to accommodate the hoist airflow requirements. Table 3-1 gives recommended pipe sizes. Table 3-1 Ai

Página 7 - 1.2 Warning Tags and Labels

15 3.6.5 CAUTION Before connecting the hoist to its air supply line; perform the proper draining and purging procedures to prevent contaminants or mo

Página 8 - 2.1 Specifications

16 3.10 Non-Stationary Application 3.10.1 For applications such as rental fleets or construction sites where the hoist is moved from place-to-place,

Página 9 - 2.2 Dimensions

17 Figure 3-6 Capsized Hook and Chain 3.11.3 WARNING Confirm the adequacy of the rated capacity for all slings, chains, wire ropes and all other

Página 10 - 2.3 Part Names

18 Figure 3-8 Limit Switch Components – 25 Ton TCR25000C2 and TCR25000P2 3.11.5 Measure and record the “K” dimension of all hooks on hoist. See

Página 11

19 4.0 Operation 4.1 Introduction DANGER DO NOT WALK UNDER A SUSPENDED LOAD WARNING HOIST OPERATORS SHALL BE REQUIRED TO READ THE OPERATION SECTIO

Página 12 - 3.4 Filtration

2 Table of Contents Section Page Number 1.0 Important Information and Warnings…………………………………………………………………4 1.1 Terms and Summar

Página 13 - 3.5 Air Dryer

20 The operation of an overhead hoist involves more than activating the hoist’s controls. Per the ANSI/ASME B30 standards, the use of an overhead ho

Página 14

21 CAUTION Improper operation of a hoist can create a potentially hazardous situation which, if not avoided, could result in minor or moderate injury

Página 15 - 3.7 Mounting Location

22 4.3.3 Cord Control - When using a hoist with cord control, pull down on the appropriate colored cord to raise or lower the hoist. White indicate

Página 16 -  Plug the inlet port

23 4.5 Operation of the Load Limiter 4.5.1 If a hoist is used to lift a load that exceeds the hoists rated capacity, the load limiter will cause th

Página 17

24 5.0 Inspection 5.1 General 5.1.1 The inspection procedure herein is based on ANSI/ASME B30.16. The following definitions are from ANSI/ASME B30.

Página 18

25 5.3 Frequent Inspection 5.3.1 Inspections should be made on a FREQUENT basis in accordance with Table 5-1, “Frequent Inspection.” Included in th

Página 19 - 4.1 Introduction

26 5.5 Occasionally Used Hoists 5.5.1 Hoists that are used infrequently shall be inspected as follows prior to placing in service:  Hoist Idle Mo

Página 20 - or serious injury

27 Table 5-3 Hoist Inspection Methods and Criteria (continued) Item Method Criteria Action Hooks - Bent Shank or Neck Visual Shank and neck porti

Página 21 - 4.3 Hoist Controls

28 Table 5-3 Hoist Inspection Methods and Criteria (continued) Item Method Criteria Action Housing and Mechanical Components Visual, Auditory, Vib

Página 22 - 4.4 Adjusting the Controls

29 Table 5-4 Brake Disc Dimension Hoists Parts View Figure No. Std Dimension Inch (mm) Minimum Value for Replacement Inch (mm) TCR10000C2 TCR1000

Página 23

3 Section Page Number 5.0 Inspection………………………………………………………………………….………………… 24 5.1 General 5.2 Inspection Classification 5.3 Frequ

Página 24 - 5.1 General

30 Table 5-6 Top Hook & Bottom Hook Dimensions Dimensions K and U should be measured and recorded below prior to any use when the hook is first

Página 25 - 5.4 Periodic Inspection

31 6.0 Lubrication 6.1 Air Hoist Lubrication 6.1.1 See Section 3.0 for lubrication requirements. 6.1.2 CAUTION Lubrication to the motor will be pro

Página 26 - 5.6 Inspection Records

32 7.0 Maintenance and Handling 7.1 Load Limiter 7.1.1 The purpose of the load limiter is to prevent using the hoist in an overload situation. When

Página 27

33 4) Put a load equal to the desired actuation point on the hoist's hook (do not exceed 125% of the hoist's rated capacity). Begin to sl

Página 28

34 Figure 7-2 Brake Inspection Diagram 7.3 Load Chain 7.3.1 Lubrication and Cleaning  Clean the chain with an acid-free cleaning solution. The

Página 29

35 7) While pulling on the wire, SLOWLY operate hoist in the DOWN direction to thread the load chain over the load sheave. Make sure the chain feed

Página 30

36 7.4 Pendant 7.4.1 The following procedure covers the installation of a pendant control station. 1) Attach the strain relief chain and the three

Página 31

37 7.5 Storage 7.5.1 Whenever the hoist is to be placed into storage, place extra lubricating oil into the air inlet opening and circulate the air

Página 32 - 7.1 Load Limiter

38 8.0 Troubleshooting WARNING HAZARDOUS AIR PRESSURE IS PRESENT IN THE HOIST, IN THE SUPPLY OF COMPRESSED AIR TO THE HOIST, AND IN CONNECTIONS BETWE

Página 33 - 7.2 Brake

39 Table 8-1 Troubleshooting Guide (continued) Symptom Cause Remedy Hoist moving in wrong direction (pendant control) Pendant control hoses are ter

Página 34 - 7.3 Load Chain

4 1.0 Important Information and Warnings 1.1 Terms and Summary This manual provides important information for personnel involved with the installa

Página 35

40 9.0 Warranty Warranty explanation and terms. All products sold by Harrington Hoists, Inc. are warranted to be free from defects in material and wo

Página 36 - 7.4 Pendant

41 10.0 Parts Information A complete parts list is available from Harrington Hoists and is supplied separately with your hoist. The parts list is a

Página 39

www.harringtonhoists.com Harrington Hoists, Inc. Harrington Hoists – Western Division 401 West End Avenue 2341 Pomona R

Página 40

5 WARNING Equipment described herein is not designed for and MUST NOT be used for lifting, supporting, or transporting people, or for lifting or su

Página 41 - 10.0 Parts Information

6 DANGER HAZARDOUS AIR PRESSURE IS PRESENT IN THE HOIST, IN THE SUPPLY OF COMPRESSED AIR TO THE HOIST, AND IN THE CONNECTIONS BETWEEN COMPONENTS.

Página 42

7 1.2 Warning Tags and Labels The warning tag illustrated below in Figure 1-1 is supplied with each hoist shipped from the factory. If the tag is n

Página 43

8 2.0 Technical Information 2.1 Specifications 2.1.1 Product Code 2.1.2 Operating Conditions and Environment Temperature range: +14° to +14

Página 44

9 2.2 Dimensions Table 2-2 TCR with Pendant Control Dimensions TCR10000P2 TCR25000P2 Cap. (Tons) Product Code

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